CHAMPION TRAILER
PARTS SUPPLY

1-800-229-6690
FAX: 1-800-359-8169 ORDER FORM
56705 I-10 SERVICE RD SLIDELL, LA. 70458

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Tie Down Engineering®

DISC BRAKES

Featuring - Aluminum Calipers

** One of the most corrosion resistant braking systems **
** in the trailer industry**

 

WITH-

  • Marine grade 413 alloy aluminum calipers
  • Rubber booted Pistons
  • Hot dip galvanized mounting brackets
  • Semi - metallic floating pads
  • One piece brass bleeder valves
  • Cross piston pressure equalizing port
  • Sliding stainless caliper pins with oil impregnated Bronze bushings.
  • Slant edge * square * o-rings.
    Helps retract the pistons away from the rotor when fluid pressure is released.

*** Important Operational NOTES ***

**If disc brakes are used with a hydraulic surge brake coupler, It is extremely important that the residual valve [ check valve ] of the brake coupler be removed from the master cylinder. Failure to do so will maintain 10# to 20# of hydraulic pressure on the disc brake units, and will lead to rapid brake pad wear, and possibly the failure of the brake system.

** Tie Down® Disc Brake Couplers purchased From Champion Trailers have this feature completed from the factory. No modification is required by the consumer.

** It is also very important that the orifice in the tubing adapter at the rear of the master cylinder of the brake coupler, be a minimum of 1/16" [ .0625 ], or larger.

** The tubing adapter supplied with the Tie Down® Disc brake couplers ,when purchased from Champion Trailers, have the large diameter orifice.

** A brake lock out mechanism will be necessary for backing up, when using disc brakes with a hydraulic surge brake coupler. This is most often done with a reversing solenoid valve, which when connected into the back-up lite circuit of the tow vehicle will disable the trailer brakes, allowing the vehicle to back up.

** If a manual lock out pin is used to lock out the brakes during backing - up operations, it is critical that the lock out pin be removed from the lock out position during FORWARD highway use, or the trailer brakes will not operate when needed.

** Be sure that the surge brake coupler will compress and telescope forward during braking and towing operations. If the brake coupler will not pull out [ telescope ] during towing operations, pressure will be maintained on the disc brakes while towing, and they will over heat during highway travel.

** It is also essential that you confirm that the, D. O. T. required, break away cable, on the surge brake coupler, is in the towing position and not in the emergency break away position while towing FORWARD. If the break away cable is in the emergency break away position during highway travel, hydraulic pressure will be maintained on the trailer brakes and they will over heat, and may fail.


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All Contents © 1996 - 2004 CHAMPION TRAILERS®

All articles and all technical and specification information contained at this Champion Trailers site is copyrighted. It may be downloaded for your personal use. However, it may not be reproduced for commercial purposes.

DISCLAIMER: All technical information and specifications contained at this site are intended to conform with industry standard engineering principals and technical information sources. CHAMPION TRAILERS® cannot control the users application of the information contained herein and is not responsible for users application of such information. It is the responsibility of the user to determine the applicability of all parts and information as it relates to their system. Champion Trailers knowledgeable sales staff may assist you in attempting to determine the correct part items for your repair project, however the customer is fully responsible for the final determination of applicable part numbers ordered. If incorrect part items are ordered, and need to be returned, the customer is responsible for all return shipping costs. If returned items are damaged they will not be allowed for credit.

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Last Revision: 05/24/2002

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